Custom-made MES solutions
Custom-developed MES/MOM systems and individual modules
Custom-developed Manufacturing Execution System (MES), Manufacturing Operations Management (MOM), and Individual Modules for Production Process Management
At Eureka System, we believe that manufacturing companies should be able to optimise every stage of their production process while safeguarding the uniqueness, workflows, and acquired work methods that define their business. For this reason, we offer modular MES and MOM systems that are entirely developed and tailored to your needs. These systems utilise globally established standard IT technologies or custom solutions developed on the Ignition software platform.
VERTICAL INTEGRATION
Architecturally, production management systems are vertically integrated between administrative IT systems (ERP, SCM, CRM, etc.) and the Automation level (SCADA, PLC, CNC, etc.). This ensures that all plant activities are communicated, coordinated, managed, and tracked accurately. Vertical integration empowers the system to orchestrate production processes composed of multiple layers and systems automatically. Without this integration, decisions could be made independently, resulting in less effective outcomes.
HORIZONTAL INTEGRATION
Horizontal integration focuses on communicating data related to the supply chain, providing a transparent and comprehensive view of information across the entire chain. This stretches from the arrival of raw materials to the delivery of the finished product, encompassing internal movement processes such as cross-docking, warehousing, replenishment, and shipping.
Automated execution of operations
• Management of automatic, semi-automatic, and manual operations
• Batch and product variant management
Machinery and personnel management
Continuous monitoring of machine, tool, and system performances:
• OEE (Overall Equipment Effectiveness) control
• KPI (Key Performance Indicator) detection
Production control and monitoring
• Calculation of the expected theoretical time
• Graphic monitoring of production order progress
Optimised scheduling
Bill of Material (BOM) and Bill of Operations (BOO) Management
Data tracking & tracing
• Comprehensive process and product traceability: products, batches, materials, machinery, equipment, and instruments; quality controls; downtimes...
• Automatic timestamping of every operation
Data historicization
• Production data archiving
• Tailored integrations with IT systems and data synchronisation to cloud platforms
• Data processing and reporting
A proven, reliable software solution that complies with international industry standards.
Complete software integration into the company, including vertical and horizontal integration with existing systems and technologies.
- Analysis of your actual business processes, preliminary to customised development.
Implementation of vertical solutions and customised functionalities.
Increased effectiveness of management and control procedures because they are based on your company and workflows.
Guaranteed future expandability and scalability; possibility to change the system on demand.
Tailor-made development
- Efficient management of machines and personnel according to Industry 4.0 requirements
- Precise planning of manual actions and execution of automated operations
- Constant organisation, control, and tracking of production
- Production management for multiple recipes, varieties, and product variants
- Full data visualisation via dashboard
- Data storage and local and/or cloud archiving
- Coordination of fragmented production batches
- Tailor-made integration and sharing of tracking data with other business systems
Custom MES/MOM systems or single modules
Modular, integrated and customised solutions for your production management
Our solutions are consistently tailored to meet businesses’ unique needs. We don’t believe in a ‘one-size-fits-all’ approach, as we understand that each company has distinctive production intricacies that define its individuality.
If you're looking to bring innovation to your company while preserving your established production methods, we're here to assist you
Thanks to our vast experience in automation, we apply skills developed in different industries to carefully study the customised solution that best suits your business needs. First, we will thoroughly analyse your production processes, from the Automation level up to Management, to fully understand your business dynamics and start developing a tailor-made solution that integrates seamlessly with your existing workflows, methods, and technologies.
